Monday, July 14, 2014

The pallet wood boxes

Well the Craftsman table project has fallen through, but the good news is I've made my first video for YouTube. My sister got married recently and asked me to make her some boxes for a display for cupcakes my wife was making for the wedding. I decided this would be an excellent opportunity to make my first video.

The project itself is pretty simple. I got myself some pallets, broke them apart, and off I went.  For starters, I ripped some of the 3/4" slats down to 2" in width. I made sure to only rip one side of the slats off to maintain one rough edge.  My goal with the whole thing was to maintain as much roughness in the wood as possible.  While I used my table saw to make the rip cuts, I wouldn't recommend this.  I did it because my band saw wasn't up to the task.  From a safety point of view, there is a great deal of risk for kickback when ripping pallet slats due to the fact that the slats aren't square and are often bowed and twisted.  I found myself having to shut the saw down a few times because the blade started binding.

The next step was to rip some corner blocks.  For these, I used a support from the pallet.  Since it was
1 1/4" wide, I decided to just make the blocks square, so they were ripped to 1 1/4".

Crosscutting everything was next.  I cut the slats to the various lengths I needed to form the boxes.  The corner blocks were cut to be slightly, about 1/4", shorter than the box heights.  It was then on to assembly.

Putting everything together was pretty simple, Just a matter of putting slats and corner blocks together with brad nails.  Once together, I gave everything a very light sanding.  I wanted to make everything smooth enough that nobody would get a sliver if they came into contact with the box, but not so smooth as to remove the rustic texture.  I then applied the graphics onto the side of the largest box using the laserjet transfer technique I learned from Jay Bates on YouTube. Here's the link to his video: INEXPENSIVELY Brand Your Woodworking - 123.

A finish wouldn't be needed if the boxes weren't going to be part of a display for food.  Since they would have cupcakes put on them, I decided a wash coat of shellac was in order.  My reasoning was that the dirt would be sealed in, and wouldn't contaminate anything. I went with shellac because it's a food safe finish.  I mixed one part shellac from a can with one part denatured alcohol and applied two coats with a brush.

Since the idea for the boxes came from my sister and wife, I felt like I needed to add my own little touch to the project.  I remembered seeing Steve Ramsey from Woodworking for Mere Mortals make some mini pallet coasters.  My idea was to create a 1/4 scale pallet to put cupcakes on.  For wood, I was able to use scrap from the boxes.  For the process of making a mini pallet, I'll defer to Steve.  You can find his video here: Pallet drink coasters made from, well, pallets.

As always, thanks for reading.  I appreciate any comments you have, so please leave one for me.  You can follow a few ways.

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Oh, by the way, here's my first ever YouTube video, hope you like it.

Monday, January 13, 2014

The Arts and Crafts Movement

The Craftsman or Arts and Crafts, style of furniture has been somewhat maligned in many woodworking circles recently.  Many modern craftsmen are more interested in either much more ornate adornments as seen in Period furniture, or modern style furniture featuring little ornamentaion, but featuring complex curves, twists, and few straight lines. My personal taste falls more towards straight lines, but simple construction.

I've been a fan of Craftsman furniture for quite some time now.  I guess because I'm kind of a basic person.  To me, a well made joint is a beautiful thing, and Craftsman highlights joinery better than any style of furniture I've seen.

The Arts and Crafts Movement began in England during what we now refer to as the Victorian era.  People like John Ruskin and William Morris distrusted the industrialization of their country.  Morris believed that industrialization "alienated labor and created a dehumanizing distance between the designer and manufacturer." (

Here in the United States, Morris became the one many architects looked to for inspiration.  As with most other styles, furniture design went hand in hand with architecture.  Perhaps the most famous Arts and Crafts furniture designers in the eastern U.S. were the Stickley brothers, Leopold and Gustav.  It was the Stickleys who really made the Craftsman style famous.

Like many others, the Stickleys were inspired by William Morris, whose Morris chair is a well known design.
Their designs also became known as Mission style due to the influence of furniture found in old Spanish missions in the American west.  They worked mainly in quartersawn white oak, but also used other species.  The hallmark of Stickley designs was the highlighting of joinery with the intent of glorifying the craftsman.  As a result, the style became one for anyone to use in his home.

"Stickley furniture was not for shutting up in formal parlors—it was to be used and loved by
young and old.:

This is probably my favorite thing about the style.  It was meant to be used.  By using thick pieces of wood and rock solid joinery in the construction, a heavy-duty piece was created.  The grain of the wood is allowed to take the forefront in the design without ornate carvings to draw the eye.  Exposed joinery is actually highlighted, rather than hidden, giving a nod to the person in the shop building the piece.

I certainly don't intend to tell anyone what they should like.  Instead, what I'm trying to say is think critically about why you do or don't like something.  Instead of just saying "That's ugly" or "I like that," think about what it is about something you do or don't like.  Is it the lines, ornamentation, negative space?  What I find most appealing about Craftsman furniture is the simplicity.  What do you like or dislike about it?

I thought it would be fun to learn a bit about where the style came from.  Obviously this is just a brief summary of the Arts and Crafts movement.  I realize I left out Greene and Greene, Frank Lloyd Wright, and probably other well known people in the movement, but who wants to read a 20 page blog post?  I also wanted to explain a bit about why I chose Craftsman as the style for my table.

The parts for the table are rough cut, and waiting to be put through the jointer and planer.  The fun begins this week. Of course, I'd love to hear what you think.  Please leave a comment, positive or negative.  Thanks for reading.

Monday, January 6, 2014

On To The Next Project

Well, the craziness that is the holiday season is behind us. That means it's time to start thinking about what comes next.  The easel build for Woodworkers Fighting Cancer was a success, both for me, and for Cancer Care which ended up with donations totaling over $11,000.  Thanks again go out to Marc Spagnuolo- the Wood Whisperer, Steve Ramsey at Woodworking For Mere Mortals, and all the sponsors who made it possible to do so much good.

Enough with the past, on to the future.  I'm not big on making resolutions, but I have set a woodworking goal for myself for 2014.  I fully intend to begin work on my first Windsor chair project. It's been a dream of mine for quite a while.  Note that I intend to begin work on it, no promises on a finished project by year's end.  We will see what happens.

For the more immediate future, I plan to enter a Craftsman style end table into a contest being put on by Woodworkers Source.  I hammered out the basic design already, so I should be able to start milling lumber soon.  The table will be another cherry piece, as I still have several board feet hoarded in the rafters of my shop.  Even though most people associate Craftsman style with quartersawn oak, cherry was also used extensively.

I am hoping to be able to blog about this build, as it will be the first project of my own design.  The deadline for the build is March 1, so that should give me plenty of time.  Here's the Sketchup of the table.  Any suggestions or criticisms are welcome, as saw hasn't yet met wood.  Just be kind since my Sketchup skills are lacking.

As always, thanks for taking the time to read my ramblings.  Don't forget to follow me on Facebook, Follow me on Twitter @cnyredneck, and/or add me on Google+.